Taiwan's plastics industry looks at 'reshoring' from China

By Steve Toloken
Staff Reporter / Asia Bureau Chief

Published: October 2, 2012 6:00 am ET

Related to this story

Topics Injection Molding, Machinery, Molds/Tooling

TAIPEI, TAIWAN (Oct. 2, 8:30 a.m. ET) — The United States isn’t the only place debating “reshoring” of manufacturing from China these days — Taiwan’s large plastics industry is also taking a hard look at whether rising costs in mainland China will bring some manufacturing back.

As with the debate in the United States, anecdotes can sometimes seem in greater supply than hard facts. But executives at the recent Taipei Plas show said there are strong signs that manufacturers there are rethinking the China cost equation.

Over the last two decades, Taiwanese companies have sent a lot of their manufacturing to China to take advantage of lower labor costs. But with factory wages rising 15 percent a year on the mainland, some are taking a new look at the business case for “reshoring.”

Two years ago, when Taiwan’s government started urging businesses to consider it, some executives didn’t take the suggestions seriously, said David Chang, vice general manager of Taiwanese press maker Multiplas Enginery Co. Ltd.

“At the time people considered it a joke,” Chang said. “Now people don’t think it’s a joke because of the wage increases [in China].”

The head of the Taiwan Plastics Industry Association, which represents about 700 processing and mold making companies on the island, predicted some work could come back, although he cautioned discussions are in their early stages.

Hsieh Sheng-Hai, secretary general of the Taipei-based group, said processors are closely studying it and want to see how key customers, including Taiwan’s large contract electronics manufacturers like Foxconn, handle the increased challenges of operating on the mainland.

He noted that even if work leaves the mainland, it may not come back to Taiwan – it could go to Indonesia, Vietnam or elsewhere in Southeast Asia. But it’s also true that Taiwanese companies see more problems operating in the mainland and are looking for solutions, industry officials said.

“They feel moving back to Taiwan would be much easier to do their business,” Hsieh said.

Some global plastics machinery companies at Taipei Plas, held Sept. 21-25, said they had seen significantly more sales of equipment to companies in Taiwan, and said “reshoring” from China was a big driver.

“We think Taiwan is increasingly important because customers are moving their production from China back to Taiwan,” said Roland Pechtl, sales manager for Eastern Asia and Australia for Austrian machinery maker Wittmann-Battenfeld GmbH. “They are moving back and normally upgrade their equipment. That is a good opportunity for us.”

The Kottingbrunn, Austria-based firm is building a new technology center in Taichung, Taiwan. It plans to open the two-story building, occupying 2,275 square meters of land, in May.

In the late 1980s and 1990s, Taiwan had been a strong local market for Battenfeld’s injection machines, but dropped off to very little activity before picking up starting in 2008 and returning to levels seen in the early 1990s, Pechtl said.

“The success in the last four years made us do this investment,” he said.

At the company’s Taipei Plas booth, it was showing micromolding presses and automated quality control systems, the kind of technology investments local firms are more interested in, he said.

Other European machinery firms expanded their presence at the Taipei show, saying they also are seeing local demand grow. Arburg GmbH + Co. KG had its first corporate booth there rather than being represented by its local agent, and it brought more equipment.

“We decided to have our own corporate booth… due to the fact that our business has significantly grown in Taiwan, especially over the last 12 months,” said Helmut Heinson, managing director of sales for the Lossburg, Germany-based firm.

He said Taiwan’s domestic demand is about 2,500 injection presses a year, which makes it a significant machinery market, about the size of Brazil or India, even though Taiwan’s population of 23 million is only a small fraction of those countries.

Engel Austria GmbH, as well, had its first booth at Taipei in 10 years and was seeing local demand grow, said Thomas Aubock, Shanghai-based sales director.

Taiwanese press reports are also suggesting that manufacturers are looking at coming back.

A late September article in the English-language China Post newspaper, headlined “Trend suggests Taiwan could be ready to embrace firms returning from China,” quoted the president of Taiwanese machinery maker Victor Taichung as saying in the last year it’s seen a significant shift of equipment sales from China to Taiwan.

At Victor Taichung’s booth at Taipei Plas, Martin Li, the manager of the overseas marketing division, could not confirm Huang’s comments. Victor Taichung’s business includes more than plastics-related equipment, and it wasn’t clear to what extent Huang was referring to plastics machinery. But Li said some work is coming back.

The China Post article said investment by Taiwanese returnees from mainland China is forecast to top 50 billion Taiwanese dollars this year (US$1.7 billion), with a total of 27,000 jobs created by returnees since 2006.

Small Taiwanese mold maker and injection molder Ivy Precision Co. Ltd., which has its sole factory in Changhua County, said manufacturers are interested in bringing production back to Taiwan but one challenge is finding enough workers.

In an interview at Ivy’s booth at the show, Sales Manager Yao Cheng-Huai said some Taiwanese firms, including his, bring in workers from Vietnam or Thailand for their Taiwan factories.

Companies and some government agencies would like to raise the government-imposed caps on the number of employees that can come from other parts of Asia, Yao said, but it’s a contentious topic with unions.

“Labor groups think foreign workers will take their jobs but we can’t find enough workers,” he said.

Not everyone sees Taiwan manufacturing benefitting significantly from a return of mainland Chinese production.

Liao Chien Lang, general manager of Kaohsiung-based hot runner maker Eden Mold Co. Ltd., said Taiwan’s costs are already high and places like Indonesia and Thailand could benefit more.

Still, the stakes in any shift could be sizable because Taiwanese-owned plastics processing companies have large factories in China and Asia.

A significant amount of the 15,000 injection presses made each year by Taiwanese machinery firms are sold to other Taiwanese processors all over Asia, and that alone is likely to generate considerable interest in where Taiwan’s industry puts its factories.


Comments

Taiwan's plastics industry looks at 'reshoring' from China

By Steve Toloken
Staff Reporter / Asia Bureau Chief

Published: October 2, 2012 6:00 am ET

Post Your Comments


Back to story


More stories

Image

Conair mulls how it will manufacture products in Brazil

May 20, 2013 5:03 pm ET

SÃO PAULO, BRAZIL — Auxiliary equipment producer Conair Group, which has sold and serviced machinery in Brazil since 1976 but has no local...    More

Piovan introduces products to South America at Feiplastic

May 20, 2013 2:06 pm ET

SÃO PAULO, BRAZIL – Italian auxiliary equipment supplier Piovan and its local subsidiary launched a universal productivity and efficiency...    More

Image

Davis-Standard planning for growth in China

May 19, 2013 2:15 pm ET

GUANGZHOU, CHINA -- American extrusion and converting technology systems manufacturer Davis-Standard LLC is eying Asia and specifically China as its...    More

Housewares molder RCTenn expanding

May 17, 2013 3:23 pm ET

GALLATIN, TENN. — Custom injection molder RCTenn LLC will spend $1.3 million to expand in Gallatin, adding equipment, floor space and employees.    More

Image

TG Fluid adds extrusion equipment for fuel lines

May 17, 2013 2:37 pm ET

BRIGHTON, MICH. — TG Fluid Systems USA Corp. is adding a multilayer single-screw extruder machine to boost production of fuel lines for the Nort...    More

Upcoming Plastics News Events

June 4, 2013 - June 5, 2013Workforce Solutions West 2013

September 17, 2013 - September 18, 2013Plastics Caps & Closures 2013

November 12, 2013 - November 14, 2013Plastics Building Innovations 2013 Conference

More Events

Market Reports

Automotive Market Review and Outlook 2013 - North America

Plastics News' experts analyze North American automotive sector performance and prospects for future growth. View analysis of automobile manufacturers operating in the region as well as plastics processors that support the sector. Get perspectives from industry thought leaders on trends, product design, and the market outlook.

Learn more

Plastics News Thermoformers 2013 (Full Ranking)

Access data on 224 thermoformers including sales, throughput, number of presses, end markets served, materials processed, and plant locations.

Learn more