Plasan to launch new carbon-fiber process

By Bill Bregar
Senior Staff Reporter

Published: December 11, 2012 6:00 am ET

Related to this story

Topics Automotive, Materials, Suppliers

LIVONIA, MICH. (Dec. 11, 11:45 a.m. ET) — At the Plastics in Lightweight Vehicles conference, Plasan Carbon Composites Inc.’s chief technology officer, Gary Lownsdale, gave more details about a new rapid-curing molding process that he says is much faster than traditional autoclave technology for making auto parts.

Now Plasan is in the pre-production stage at an expanded factory in Walker, Mich., near Grand Rapids. In 2013, the company will begin making parts on seven presses from Globe Machine Co.

Check out a video interview with Tata Techonology executives at the Plastics in Lightweight Vehicles conference.

After investing $6 million over several years of research and development, Lownsdale said Plasan engineers had their “eureka moment” in 2010. They had studied the manufacturing process and synthesized the variables of autoclaving into a computer.

Lownsdale said current autoclave molding techniques have a 90-minute cycle, he said. That’s fine for low-volume vehicles or aerospace parts, but the process needs to be faster to get carbon-fiber-reinforced plastics into more mainstream cars. The new process takes just 17 minutes.

The Plasan team had to find, or build, new machinery to use the new process. They ended up working with Globe Machine, a 97-year-old company in Tacoma, Wash., that makes compression molding machines and handling equipment for the plywood, particle board, wooden I-beams and paper-handling industries.

“When they first looked at our graphs and charts, they understood exactly what we wanted to get done,” Lownsdale said. “Within 10 months, we had an operating piece of equipment.”

Plasan and Globe Machine entered into a long-term development project. Plasan calls the compression process a “pressure press.” Globe’s brand name is Rapid Cure.

“Our system is a replacement for an autoclave,” said Ron Jacobsen, Globe’s projects manager, who attended the conference, held Nov. 6-7 in Livonia.

Lownsdale declined to say what parts Plasan will make with the Pressure Press, or identify the carmaker. Plasan already makes carbon-fiber-reinforced hoods, roofs and trunk lids for Chrysler’s Dodge Viper. At the Society of Plastics Engineers Innovation Awards, Chrysler Group LLC won the Body Exterior Award for the hood of the 2013 SRT Viper, molded by Plasan.

SPE’s Automotive Division honored Lownsdale with an Innovation Lifetime Achievement Award at the ceremony, held Nov. 7, after Plastics in Lightweight Vehicles, which was organized by Plastics News.

The Viper is a high-end sports car. Now Lownsdale, an automotive composites veteran since the 1960s, said faster cycle times will help carbon fiber break through to a more base-level car in 2014.

Lownsdale said one bottleneck is layup of the fiber-reinforced parts. Plasan is working on robotic layup, which he said can happen within the next few years.

 

By use of this code snippet, I agree to the Brightcove Publisher T and C

found at https://accounts.brightcove.com/en/terms-and-conditions/.

—>

This script tag will cause the Brightcove Players defined above it to be created as soon

as the line is read by the browser. If you wish to have the player instantiated only after

the rest of the HTML is processed and the page load is complete, remove the line.

—>


Comments

Plasan to launch new carbon-fiber process

By Bill Bregar
Senior Staff Reporter

Published: December 11, 2012 6:00 am ET

Post Your Comments


Back to story


More stories

Image

PolyOne says new Shanghai center will ease collaboration across segments

April 24, 2014 2:34 pm ET

PolyOne Specialty Engineered Materials is opening an innovation Center in Shanghai's Jinqiao development zone that will serve as its new Asia Pacific ...    More

Injection molder Precision Plastics adding space, presses in Indiana

April 24, 2014 2:54 pm ET

Custom injection molder Precision Plastics Inc. is expanding its Columbia City, Ind., operation.    More

Biopolymer firms report success with PHA pilot production

April 24, 2014 1:30 pm ET

Biopolymer developer Meridian Inc. and Tate & Lyle plc have reported successful pilot production of Meridian's process to make polyhydroxyalkanoate,...    More

Songwon acquires division of India's SeQuent

April 24, 2014 12:22 pm ET

Songwon Industrial Group of South Korea has signed a deal with SeQuent Scientific Limited, India to acquire SeQuent's specialty chemicals business.    More

Image

Performance Plastics unit helps lead to increase in sales for Dow Chemical

April 24, 2014 9:57 am ET

Dow reported turnover of $14.5 billion April 23, including an adjusted 6 percent increase in sales at its performance plastics operation, which it att...    More

Market Reports

Market Data Book - Rankings & Lists

A one-stop download of Plastic News' exclusive annual lists and processor rankings containing essential data including sales, employees, end markets, materials and more.
EXCLUSIVE EXCEL FEATURE: full mailing address details for available plant locations.

Learn more

Thermoformed Packaging 2014 Market Review & Outlook North America

This in-depth report provides analysis and discussions of economic and political conditions, market trends, legislative/regulatory activity impacting supply and demand, business opportunities and threats, materials pricing, manufacturing technology, as well as strategies being implemented by thermoformed packaging companies. In addition, there are reviews of 25 leading thermoformers in the packaging segment, assessing their growth initiatives and performance metrics over 10 years.

Learn more

Mold Making and Tooling Review and Outlook 2014 North America

This report provides in-depth analysis of the mold and toolmaking market for North America, including discussions of trends, opportunities, threats, the latest developments in production and labor and equipment trends impacting moldmakers.

Learn more

Upcoming Plastics News Events

May 6, 2014 - May 8, 2014Plastics in Medical Devices 2014

May 12, 2014 - May 12, 2014Plastics News Brazil Pharma Summit

September 10, 2014 - September 12, 2014Plastics Caps & Closures 2014

February 3, 2015 - February 7, 2015Plastics News Executive Forum 2015

More Events