Plasan to launch new carbon-fiber process

By Bill Bregar
Senior Staff Reporter

Published: December 11, 2012 6:00 am ET

Related to this story

Topics Automotive Materials Suppliers
Companies & Associations

LIVONIA, MICH. (Dec. 11, 11:45 a.m. ET) — At the Plastics in Lightweight Vehicles conference, Plasan Carbon Composites Inc.’s chief technology officer, Gary Lownsdale, gave more details about a new rapid-curing molding process that he says is much faster than traditional autoclave technology for making auto parts.

Now Plasan is in the pre-production stage at an expanded factory in Walker, Mich., near Grand Rapids. In 2013, the company will begin making parts on seven presses from Globe Machine Co.

Check out a video interview with Tata Techonology executives at the Plastics in Lightweight Vehicles conference.

After investing $6 million over several years of research and development, Lownsdale said Plasan engineers had their “eureka moment” in 2010. They had studied the manufacturing process and synthesized the variables of autoclaving into a computer.

Lownsdale said current autoclave molding techniques have a 90-minute cycle, he said. That’s fine for low-volume vehicles or aerospace parts, but the process needs to be faster to get carbon-fiber-reinforced plastics into more mainstream cars. The new process takes just 17 minutes.

The Plasan team had to find, or build, new machinery to use the new process. They ended up working with Globe Machine, a 97-year-old company in Tacoma, Wash., that makes compression molding machines and handling equipment for the plywood, particle board, wooden I-beams and paper-handling industries.

“When they first looked at our graphs and charts, they understood exactly what we wanted to get done,” Lownsdale said. “Within 10 months, we had an operating piece of equipment.”

Plasan and Globe Machine entered into a long-term development project. Plasan calls the compression process a “pressure press.” Globe’s brand name is Rapid Cure.

“Our system is a replacement for an autoclave,” said Ron Jacobsen, Globe’s projects manager, who attended the conference, held Nov. 6-7 in Livonia.

Lownsdale declined to say what parts Plasan will make with the Pressure Press, or identify the carmaker. Plasan already makes carbon-fiber-reinforced hoods, roofs and trunk lids for Chrysler’s Dodge Viper. At the Society of Plastics Engineers Innovation Awards, Chrysler Group LLC won the Body Exterior Award for the hood of the 2013 SRT Viper, molded by Plasan.

SPE’s Automotive Division honored Lownsdale with an Innovation Lifetime Achievement Award at the ceremony, held Nov. 7, after Plastics in Lightweight Vehicles, which was organized by Plastics News.

The Viper is a high-end sports car. Now Lownsdale, an automotive composites veteran since the 1960s, said faster cycle times will help carbon fiber break through to a more base-level car in 2014.

Lownsdale said one bottleneck is layup of the fiber-reinforced parts. Plasan is working on robotic layup, which he said can happen within the next few years.

 

By use of this code snippet, I agree to the Brightcove Publisher T and C

found at https://accounts.brightcove.com/en/terms-and-conditions/.

—>

This script tag will cause the Brightcove Players defined above it to be created as soon

as the line is read by the browser. If you wish to have the player instantiated only after

the rest of the HTML is processed and the page load is complete, remove the line.

—>


Comments

Plasan to launch new carbon-fiber process

By Bill Bregar
Senior Staff Reporter

Published: December 11, 2012 6:00 am ET

Post Your Comments


Back to story


More stories

Image

Haitian builds system for Renault's new China auto assembly plant

April 24, 2015 11:10 am ET

A late-comer to the world's largest auto market, French carmaker Renault SA is currently building its first factory in China.    More

Image

Eriks NV buys two US polymer companies

April 24, 2015 10:38 am ET

Dutch company Eriks NV is expanding its reach in the North American plastics sector with two acquisitions: Dallas-based Seals and Packings Inc. and...    More

Image

Jeco adds Ferry rotational molder to handle increase in business

April 23, 2015 12:27 pm ET

Jeco Plastics Products LLC is ramping up for more work, adding a new Ferry 2600 rotational molder that will provide more capabilities.    More

Image

Engel, VW working on joint research into high volume composites in auto

April 23, 2015 9:40 am ET

Engel, the Austria-based manufacturer of injection molding machines, is building one of its largest machines for a research center looking into...    More

Image

Federal-Mogul building auto wiper blade plant in Romania

April 22, 2015 12:28 pm ET

U.S. car parts maker Federal-Mogul Holdings Corp. has unveiled plans to establish a new production facility in Ploiesti, Romania, reports local news m...    More

Market Reports

Plastics Recycling Trends in North America

This report is a review and analysis of the North American Plastics Recycling Industry, including key trends and statistics based on 2013 performance. We examine market environment factors, regulatory issues, industry challenges, key drivers and emerging trends in post-consumer and post-industrial recycling.

Learn more

Injection Molding Market Analysis & Processor Rankings

Plastics News BUNDLED package contains our in-depth Market Analysis of the Injection Molding segment. You will gain keen insight on current trends and our economic outlook.

As a BONUS this includes PN's updated 2014 database of North American Injection Molders RANKED by sales volume. Sort, merge, mail & prospect by end market, materials processed, region, # of plants and more.

Learn more

Plastics Caps & Closures Market Report

The annual recap of top trends and future outlook for the plastics caps & closures market features interviews with industry thought leaders and Bill Wood’s economic forecast of trends in growing end markets. You will also gain insight on trends in caps design, materials, machinery, molds & tooling and reviews of mergers & acquisitions.

Learn more

Upcoming Plastics News Events

June 2, 2015 - June 3, 2015Plastics Financial Summit - Chicago 2015

September 15, 2015 - September 17, 2015Plastics Caps & Closures - September 2015

More Events