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As managing editor of Plastics News, I scan scores of Web sites, emails and news releases daily, and stay in constant touch with our network of global staff reporters and correspondents -- the largest reporting team in the plastics industry. I distill the more interesting items into commentary for this blog. Plastics News, part of Crain Communications Inc., began publishing weekly news in 1989, and launched a bilingual China site in mid-2005. In 2007, Crain acquired the two leading English-language plastics publications in Europe - Plastics & Rubber Weekly and the monthly European Plastics News.
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Complaining about packaging

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Judging by the growing number of stories I see on the topic, hard-to-open plastic packaging is a pet peeve of a lot of people -- or at least a lot of newspaper columnists.

The folks at Consumer Reports magazine don't just complain about this problem -- in their own unique style, they study and test a variety of packaging, and come up with a list of the hardest-to-open. Then they tout them with their "Oyster Awards," touted as a "hard-to-open packaging hall of shame."

The 2007 "winners" are featured in the magazine's March issue: the Oral-B Sonic Complete Toothbrush Kit and Bratz Sisterz dolls.

“Consumers are increasingly frustrated with difficult-to-open packaging,” said Tod Marks, a senior editor at Consumer Reports. “As manufacturers create packaging that more aggressively discourages theft and tampering they are concurrently creating a package opening nightmare for many consumers.”

According to the judges, the Oral-B package took CR testers three minutes and fifteen seconds to open. "It takes top honors because of the tools, strength, time, and finesse required to extract the contents. The toothbrush is housed in a sealed, hard-plastic clamshell package and has such a tight fit between the plastic skin and cardboard that it was all but impossible to open with scissors. When the tester finally succeeded in opening the packaging her work table was littered with sharp plastic shards."

The Bratz dolls packaging was loaded with those annoying restraints that hold all the pieces in place -- about 50, according to the magazine.

CR’s 7-year-old tester attempted to open the package and had to resort to ripping the dolls from the package after her safety scissors couldn’t handle the job. The Sisterz were missing clumps of hair and packaging debris was everywhere by the time she finally got the package open.

The magazine also touts some products with better packaging that "put consumer interests first:" the Logitech mouse, Arnold croutons, Zicam Cold and Flu Single Dose, Oral-B Cross Action toothbrush, and the Polly Pocket Trendy Pets Paw Spa. So hats off to them -- and to the losers, it's time to change your packaging.

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Here are a few to add to the list. The Hewlett-Packard ink cartridge refills, the Oral-B Vitality Sonic toothbrush, and Sam's Club nicotine patches -- all requiring arms like an iron-worker or a low-yield nuke to open.

I understand the anti-theft logic behind this somewhat new style of packaging. Some of the better ones have an indent at one or both ends of the perimeter to kind of guide your scissors, though hopefully they're titanium-coated. On some packages, you'll luck out by starting, cutting, pulling and loosening at the pressed crimps, and the package will unzip. But even this usually results in a 120-plus decibel roar, and if you do it at night, well you know, everyone's awake and angry.

One thing I also noticed is the sturdiness of this type of packaging directly corresponds to the lack of fragility of the object being protected. An action figure -- break out the hand grenades; a package of light bulbs -- they almost fall out of their newly-designed paper/cardboard packaging, which by the way, offers even less bulb protection than their last-generation packaging.
So, this weekend while I'm out buying some more bulbs to replace the broken ones, I'm going to see if I can rent some time on the shop's Co2 laser to open the other stuff I'm going to buy.

I found it very useful.

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