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As editor of Plastics News, I scan scores of Web sites, emails and news releases daily, and stay in constant touch with our network of global staff reporters and correspondents -- the largest reporting team in the plastics industry. I distill the more interesting items into commentary for this blog. Plastics News, part of Crain Communications Inc., began publishing weekly news in 1989, and launched a bilingual China site in mid-2005. In 2007, Crain acquired the two leading English-language plastics publications in Europe - Plastics & Rubber Weekly and the monthly European Plastics News.
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Good to the last drop

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Are you the type of person who gets frustrated because they can't get the last bit of ketchup from the side of the bottle, or the last smidge of peanut butter from the bottom of the jar?

If so, help might be on the way, thanks to some German researchers. According to this story from Science Daily, adapted from a news release from Fraunhofer Gesellschaft, a German industrial research and development firm.

We all know the problem with ketchup or mayonnaise: No matter how we shake or tap the bottle, some of the content refuses to come out. In some cases, up to 20 percent is left in the packaging when it is dumped in the trash can. This is not only annoying for consumers, but also poses difficulties when recycling: The leftovers first have to be removed from the packaging, which is expensive, time-consuming, and uses a great deal of water. If the products in question are pharmaceuticals, chemicals or pesticides, the rinsed-out leftovers also have to be disposed of in a suitable manner.

A joint project by the Fraunhofer Institutes for Process Engineering and Packaging IVV in Freising and for Interfacial Engineering and Biotechnology IGB in Stuttgart, together with Munich University of Technology and various industrial partners, sponsored by the BMBF, will put an end to this dilemma. “We are developing packaging materials that reduce left-over traces to half or less,” says Dr. Cornelia Stramm, head of the Functional Films business field at the IVV.

The researchers apply thin films, no more than 20 nanometers thick, to the inside surface of the packaging. “We make the coatings from a plasma of the type already familiar from neon lamps,” explains IGB scientist Dr. Michaela Müller. “It is done by placing the plastics into a vacuum. We introduce gases into this vacuum chamber and ignite them by applying a voltage. We can deposit different coatings with defined properties on the surface of the packaging, depending on the proportions of electrons, ions, neutrons and photons in this luminous gas mixture.” The first samples of this new packaging already exist: They will be presented to the public for the first time at K2007, the international trade fair for plastics and rubber, to be held in Düsseldorf on October 24 through 31 (Stand E91, Hall 3).

Stramm said the film may be commercialized in about two or three years. Until then, feel free to try to retrieve that bit of ketchup with a long knife, a spare chopstick -- or your longest, skinniest finger.

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