Skip to main content
Sister Publication Links
  • Sustainable Plastics
  • Rubber News
Subscribe
  • Sign Up Free
  • Login
  • Subscribe
  • News
    • Processor News
    • Suppliers
    • More News
    • Digital Edition
    • End Markets
    • Special Reports
    • Newsletters
    • Videos
    • Injection Molding
    • Blow Molding
    • Film & Sheet
    • Pipe/Profile/Tubing
    • Rotomolding
    • Thermoforming
    • Recycling
    • Machinery
    • Materials
    • Molds/Tooling
    • Product news
    • Design
    • K Show
    • Mergers & Acquisitions
    • Sustainability
    • Public Policy
    • Material Insights Videos
    • Numbers that Matter
    • Automotive
    • Packaging
    • Medical
    • Consumer Products
    • Construction
    • Processor of the Year
    • Best Places to Work
      • 2023 winners
    • Women Breaking the Mold
    • Rising Stars
    • Diversity
    • Most Interesting Social Media Accounts in Plastics
  • Opinion
    • The Plastics Blog
    • Kickstart
    • One Good Resin
    • Pellets and Politics
    • All Things Data
    • Viewpoint
    • From Pillar to Post
    • Perspective
    • Mailbag
    • Fake Plastic Trees
  • Shop Floor
    • Blending
    • Compounding
    • Drying
    • Injection Molding
    • Purging
    • Robotics
    • Size Reduction
    • Structural Foam
    • Tooling
    • Training
  • Events
    • K Show Livestream
    • Plastics News Events
    • Industry Events
    • Injection Molding & Design Expo
    • Livestreams/Webinars
    • Editorial Livestreams
    • Ask the Expert
    • Plastics News Events Library
    • Processor of the Year submissions
    • Plastics News Executive Forum
    • Injection Molding & Design Expo
    • Plastics News Caps & Closures
    • Women Breaking the Mold Networking Forum
    • Plastics in Automotive
    • Bioplastics Live
    • PN Live: Mergers and Acquisitions
    • Polymer Points Live
    • Numbers that Matter Live
    • Plastics in Politics Live
    • Sustainable Plastics Live
    • Plastics Caps & Closures Library
    • Plastics in Healthcare Library
    • Women Breaking the Mold Networking Forum Library
  • Rankings & Data
    • Injection Molders
    • Blow Molders
    • Film Sheet
    • Thermoformers
    • Pipe Profile Tubing
    • Rotomolders
    • Mold/Toolmakers
    • LSR Processors
    • Recyclers
    • Compounders - List
    • Association - List
    • Plastic Lumber - List
    • All
  • Directory
  • Resin Prices
    • Resin Prices Overview
    • Commodity Thermoplastics
    • High Temperature Thermoplastics
    • Engineering Thermoplastics
    • Recycled Plastics
    • Thermosets
  • Custom
    • Sponsored Content
    • LS Mtron Sponsored Content
    • Conair Sponsored Content
    • KraussMaffei Sponsored Content
    • ENGEL Sponsored Content
    • White Papers
    • Classifieds
    • Place an Ad
    • Sign up for Early Classified
MENU
Breadcrumb
  1. Home
  2. News
January 16, 2006 01:00 AM

Alcoa to close two thermoforming plants

Michael Lauzon
  • Tweet
  • Share
  • Share
  • Email
  • More
    Reprints Print

    Alcoa Flexible Packaging will consolidate its custom thermoforming business by closing two plants, and will invest in health-care markets. The company also is adding sheet extrusion to its plant in Grove City, Pa.

    The firm said Jan. 10 it will move thermoforming operations from Cumberland, R.I., and Wheaton, Ill., to its Downington, Pa., facility. Production at Cumberland and Wheaton will be phased out in the second quarter after customer needs are secured.

    Alcoa will build a Class 100,000 clean room within its Downington plant to serve medical and pharmaceutical markets. Alcoa spokesman Kevin Lowery said investment figures are unavailable for the project, slated to begin operations by the end of the second quarter.

    By consolidating custom thermoforming in one location, Alcoa can expand its medical and retail packaging sales, according to Alcoa Flexible Packaging President Bimal Kalvani. The clean room is going into a facility that has a track record supplying pharmaceutical and other markets, he added in a news release.

    Cumberland employs 72 and Wheaton has 120 workers, few of whom are expected to transfer to the Pennsylvania plant. Downington's staff level will grow by 140 employees to about 340. Lowery had no details about how many thermoforming lines are involved in the move.

    Alcoa has enough floor space in Downington to accommodate the extra lines when machinery layout there is reconfigured, he said in a telephone interview.

    The Downington clean room will host technical thermoforming processes to make packaging for medical devices, surgical kits, medical trays, diagnostic kits and implant trays. The site has been a major pharmaceutical packaging producer for about 20 years, making printed blister lidding for many drug manufacturers, Alcoa said.

    Downington will continue to be a major supplier of printed shrink sleeves, and confectionery and other food-related packaging.

    In other news, Alcoa Reynolds Food Packaging will add sheet extrusion capacity at its Grove City, Pa., thermoforming plant, according to a local news report.

    Alcoa will spend $1.7 million on the expansion project that will create 12 jobs, according to the Youngstown, Ohio, Vindicator. The facility now sources rolls of plastic sheet from an Alcoa plant in Rogers, Minn. In addition to its main production of plastic containers, the Grove City site makes plastic and paper trays for cookies and crackers. The site employs about 200 and has annual sales of about $50 million.

    Jim Myers, quality manager for the operation, said groundbreaking for the expansion is scheduled for the week of Jan. 16. He declined comment on the project until Alcoa issues a news release.

    Alcoa Inc. of Pittsburgh has been reorganizing its packaging and consumer group. The new Alcoa Packaging business will include custom thermoforming and will focus on medical, pharmaceutical, health-care, electronics, food and film products.

    Reynolds Food Packaging will include thermoformed food-service packaging and other food-related businesses. Plants in that business are not affected by Alcoa's recently announced consolidation plan for custom thermoforming, Lowery said.

    Plastics News estimated Alcoa's total thermoforming sales were about $350 million in 2004.

    RECOMMENDED FOR YOU
    Clean Vision to spend $50M on West Virginia pyrolysis plant
    Letter
    to the
    Editor

    Do you have an opinion about this story? Do you have some thoughts you'd like to share with our readers? Plastics News would love to hear from you. Email your letter to Editor at [email protected]

    Most Popular
    1
    PP resin prices saw a big drop in May
    2
    Orion steps up production at South Carolina compounding plant
    3
    EPA standing pat on pyrolysis regulations for now
    4
    Germany's Stratec buys medical molder Natech to boost US presence
    5
    Sustainable materials a focus of Primex expansion
    SIGN UP FOR OUR FREE NEWSLETTERS
    EMAIL ADDRESS

    Please enter a valid email address.

    Please enter your email address.

    Please verify captcha.

    Please select at least one newsletter to subscribe.

    Get our newsletters

    Staying current is easy with Plastics News delivered straight to your inbox, free of charge.

    Subscribe today

    Subscribe to Plastics News

    Subscribe now
    Connect with Us
    • LinkedIn
    • Facebook
    • Twitter
    • Instagram

    Plastics News covers the business of the global plastics industry. We report news, gather data and deliver timely information that provides our readers with a competitive advantage.

    Contact Us

    1155 Gratiot Avenue
    Detroit MI 48207-2997

    Customer Service:
    877-320-1723

    Resources
    • About
    • Staff
    • Editorial Calendar
    • Media Kit
    • Data Store
    • Digital Edition
    • Custom Content
    • People
    • Contact
    • Careers
    • Sitemap
    Related Crain Publications
    • Sustainable Plastics
    • Rubber News
    • Tire Business
    • Urethanes Technology
    Legal
    • Terms and Conditions
    • Privacy Policy
    • Privacy Request
    Copyright © 1996-2023. Crain Communications, Inc. All Rights Reserved.
    • News
      • Processor News
        • Injection Molding
        • Blow Molding
        • Film & Sheet
        • Pipe/Profile/Tubing
        • Rotomolding
        • Thermoforming
        • Recycling
      • Suppliers
        • Machinery
        • Materials
        • Molds/Tooling
        • Product news
        • Design
      • More News
        • K Show
        • Mergers & Acquisitions
        • Sustainability
        • Public Policy
        • Material Insights Videos
        • Numbers that Matter
      • Digital Edition
      • End Markets
        • Automotive
        • Packaging
        • Medical
        • Consumer Products
        • Construction
      • Special Reports
        • Processor of the Year
        • Best Places to Work
          • 2023 winners
        • Women Breaking the Mold
        • Rising Stars
        • Diversity
        • Most Interesting Social Media Accounts in Plastics
      • Newsletters
      • Videos
    • Opinion
      • The Plastics Blog
      • Kickstart
      • One Good Resin
      • Pellets and Politics
      • All Things Data
      • Viewpoint
      • From Pillar to Post
      • Perspective
      • Mailbag
      • Fake Plastic Trees
    • Shop Floor
      • Blending
      • Compounding
      • Drying
      • Injection Molding
      • Purging
      • Robotics
      • Size Reduction
      • Structural Foam
      • Tooling
      • Training
    • Events
      • K Show Livestream
      • Plastics News Events
        • Plastics News Executive Forum
        • Injection Molding & Design Expo
        • Plastics News Caps & Closures
        • Women Breaking the Mold Networking Forum
        • Plastics in Automotive
      • Industry Events
      • Injection Molding & Design Expo
      • Livestreams/Webinars
        • Bioplastics Live
        • PN Live: Mergers and Acquisitions
      • Editorial Livestreams
        • Polymer Points Live
        • Numbers that Matter Live
        • Plastics in Politics Live
        • Sustainable Plastics Live
      • Ask the Expert
      • Plastics News Events Library
        • Plastics Caps & Closures Library
        • Plastics in Healthcare Library
        • Women Breaking the Mold Networking Forum Library
      • Processor of the Year submissions
    • Rankings & Data
      • Injection Molders
      • Blow Molders
      • Film Sheet
      • Thermoformers
      • Pipe Profile Tubing
      • Rotomolders
      • Mold/Toolmakers
      • LSR Processors
      • Recyclers
      • Compounders - List
      • Association - List
      • Plastic Lumber - List
      • All
    • Directory
    • Resin Prices
      • Resin Prices Overview
      • Commodity Thermoplastics
      • High Temperature Thermoplastics
      • Engineering Thermoplastics
      • Recycled Plastics
      • Thermosets
    • Custom
      • Sponsored Content
      • LS Mtron Sponsored Content
      • Conair Sponsored Content
      • KraussMaffei Sponsored Content
      • ENGEL Sponsored Content
      • White Papers
      • Classifieds
        • Place an Ad
        • Sign up for Early Classified