Skip to main content
Sister Publication Links
  • Sustainable Plastics
  • Rubber News
Subscribe
  • Sign Up Free
  • Login
  • Subscribe
  • News
    • Processor News
    • Suppliers
    • More News
    • Digital Edition
    • End Markets
    • Special Reports
    • Newsletters
    • Videos
    • Podcasts
    • Injection Molding
    • Blow Molding
    • Film & Sheet
    • Pipe/Profile/Tubing
    • Rotomolding
    • Thermoforming
    • Recycling
    • Machinery
    • Materials
    • Molds/Tooling
    • Product news
    • Design
    • K Show
    • Mergers & Acquisitions
    • Sustainability
    • Public Policy
    • Material Insights Videos
    • Numbers that Matter
    • Automotive
    • Packaging
    • Medical
    • Consumer Products
    • Construction
    • Notable Leaders in Sustainability
    • Processor of the Year
    • Best Places to Work
    • Women Breaking the Mold
    • Rising Stars
    • Diversity
    • Most Interesting Social Media Accounts in Plastics
  • Opinion
    • The Plastics Blog
    • Kickstart
    • One Good Resin
    • Pellets and Politics
    • All Things Data
    • Viewpoint
    • From Pillar to Post
    • Perspective
    • Mailbag
    • Fake Plastic Trees
  • Shop Floor
    • Blending
    • Compounding
    • Drying
    • Injection Molding
    • Purging
    • Robotics
    • Size Reduction
    • Structural Foam
    • Tooling
    • Training
  • Events
    • Plastics News Events
    • Industry Events
    • Injection Molding & Design Expo
    • Livestreams/Webinars
    • Editorial Livestreams
    • Ask the Expert
    • Plastics News Events Library
    • Plastics News Executive Forum
    • Injection Molding & Design Expo
    • Plastics Caps + Closures: A Global Online Event
    • Women Breaking the Mold Networking Forum
    • Bioplastics Live
    • Numbers that Matter Live
    • PFAS Live
    • Plastics in Politics Live
    • PN Live: Mergers and Acquisitions
    • Polymer Points Live
    • Sustainable Plastics Live
    • Plastics Caps & Closures Library
    • Plastics in Healthcare Library
    • Women Breaking the Mold Networking Forum Library
  • Rankings & Data
    • Injection Molders
    • Blow Molders
    • Film Sheet
    • Thermoformers
    • Pipe Profile Tubing
    • Rotomolders
    • Mold/Toolmakers
    • LSR Processors
    • Recyclers
    • Compounders - List
    • Association - List
    • Plastic Lumber - List
    • All
  • Directory
  • Resin Prices
    • Resin Prices Overview
    • Commodity Thermoplastics
    • High Temperature Thermoplastics
    • Engineering Thermoplastics
    • Recycled Plastics
    • Thermosets
    • Europe - Virgin
    • Europe - Recycled
    • Europe - Feedstock
  • Custom
    • Sponsored Content
    • LS Mtron Sponsored Content
    • Conair Sponsored Content
    • KraussMaffei Sponsored Content
    • ENGEL Sponsored Content
    • White Papers
    • Classifieds
    • Place an Ad
    • Sign up for Early Classified
MENU
Breadcrumb
  1. Home
  2. News
News
April 21, 2008 02:00 AM

Next Generation ready to take on rivals

Dan Hockensmith
  • Tweet
  • Share
  • Share
  • Email
  • More
    Reprints Print

    Next Generation Films Inc. is applying nanotechnology literally on top of the chickens lying in grocers' meat aisles.

    The Lexington, Ohio-based extruder of three-layer films is marketing a new ultrathin oxygen barrier for food packaging that consists of a layer of nanonylon sandwiched between two layers of polyethylene.

    The 14-year-old company has made three-layer bags using nanotechnology for more than a year, founder and Chief Executive Officer David Frecka said in an April 1 interview.

    Frecka, 54, said Next Generation's goal is to beat, with patent-pending technology, those competitors that make five- and seven-layer films, as well as those using polyactic acid to produce biodegradable films.

    ``The bio-based films, you can't recycle,'' he said. ``With nano [film], you can use fewer layers - it's still as strong and it can be recycled.''

    The move toward nanofilms comes as Next Generation nears completion of a $10 million renovation and expansion begun in 2007 at its four-building campus.

    The newest building, which opened in June, has a 126-inch Windmoeller & Hoelscher Varex three-layer blown film line running in one of its four bays, cranking out as much as 2,100 pounds of film per hour. An 87-inch W&H Varex three-layer line is scheduled to be installed this summer.

    Once that machine - the company's third W&H line - is in place and a new suite of corporate offices opens, Frecka and his 160 employees will be ensconced in a 260,000-square-foot campus, with 22 blown film lines, 10 bag-making machines and an onsite recycling and repelletizing operation. What's more, they'll be closing in on Frecka's goal of $100 million in annual sales, the size at which he figures he'll get the most favorable raw materials prices.

    ``We're going to have to be a low-cost producer,'' he said. That means analyzing competitors' products in the company's lab, engineering higher-quality new films and making them in the factory with automated machinery, he said.

    Next Generation's sales are about $80 million, Frecka said, though he wouldn't give the actual amount. He said he gets ``a phone call a day'' from private equity groups and strategic buyers seeking to acquire the company. But he's not ready to sell - in fact, Frecka is critical of the flurry of industry mergers and acquisitions in recent years.

    ``If everybody's selling, nobody's building,'' he said.

    Daniel Niss, Next Generation's president, said the $100 million sales benchmark keeps the company's operations in perspective for its employees. ``We have a definite list of clients and they are happy with our level of quality and innovation,'' he said. ``We don't want to be the biggest - but we're constantly working on new solutions.''

    Next Generation's culture of entrepreneurship and efficiency continues a Frecka family tradition. David Frecka's father, John, was president of Empire Steel Corp. in nearby Massillon, Ohio. His grandfather, Harold, was the blast furnace supervisor at Detroit Steel Co. in Portsmouth, Ohio. David Frecka keeps his grandfather's pipe rack and tobacco jar on his desk, along with his collection of family photos, die-cast metal cars and industry awards.

    ``Every time I smell [tobacco], it reminds me of him,'' Frecka said.

    Frecka founded his first company, Ultra-tech Plastics Inc. of Mansfield, in 1985, growing it to a $20 million business before selling Ultra-tech in 1993. He said he recognized then a need to grow beyond coextruded high density PE into specialty films. Since its founding, Next Generation has converted the majority of its business from commodity films to barrier, while keeping its debt manageable, Frecka said.

    ``I pay off fast and re-innovate,'' he said. ``That's the way you do this business.''

    RECOMMENDED FOR YOU
    Play Mart expanding in Kentucky, adding jobs
    Letter
    to the
    Editor

    Do you have an opinion about this story? Do you have some thoughts you'd like to share with our readers? Plastics News would love to hear from you. Email your letter to Editor at [email protected]

    Most Popular
    1
    Ohio PET jar maker closes, auctioning off equipment
    2
    An 8,000-ton dream for Milacron, 20/20 Custom Molded Plastics
    3
    Nova declares force majeure for PE resin at second Ontario site
    4
    Preventing pellet pollution focus of expanded Operation Clean Sweep, congressional push
    5
    PS resin prices continue their climb
    SIGN UP FOR OUR FREE NEWSLETTERS
    EMAIL ADDRESS

    Please enter a valid email address.

    Please enter your email address.

    Please verify captcha.

    Please select at least one newsletter to subscribe.

    Find more newsletters at plasticsnews.com/newsletters.

    You can unsubscribe at any time through links in these emails. For more information, see our Privacy Policy.

    Get our newsletters

    Staying current is easy with Plastics News delivered straight to your inbox, free of charge.

    Subscribe today

    Subscribe to Plastics News

    Subscribe now
    Connect with Us
    • LinkedIn
    • Facebook
    • Twitter
    • Instagram

    Plastics News covers the business of the global plastics industry. We report news, gather data and deliver timely information that provides our readers with a competitive advantage.

    Contact Us

    1155 Gratiot Avenue
    Detroit MI 48207-2997

    Customer Service:
    877-320-1723

    Resources
    • About
    • Staff
    • Editorial Calendar
    • Media Kit
    • Data Store
    • Digital Edition
    • Custom Content
    • People
    • Contact
    • Careers
    • Sitemap
    Related Crain Publications
    • Sustainable Plastics
    • Rubber News
    • Tire Business
    • Urethanes Technology
    Legal
    • Terms and Conditions
    • Privacy Policy
    • Privacy Request
    Copyright © 1996-2023. Crain Communications, Inc. All Rights Reserved.
    • News
      • Processor News
        • Injection Molding
        • Blow Molding
        • Film & Sheet
        • Pipe/Profile/Tubing
        • Rotomolding
        • Thermoforming
        • Recycling
      • Suppliers
        • Machinery
        • Materials
        • Molds/Tooling
        • Product news
        • Design
      • More News
        • K Show
        • Mergers & Acquisitions
        • Sustainability
        • Public Policy
        • Material Insights Videos
        • Numbers that Matter
      • Digital Edition
      • End Markets
        • Automotive
        • Packaging
        • Medical
        • Consumer Products
        • Construction
      • Special Reports
        • Notable Leaders in Sustainability
        • Processor of the Year
        • Best Places to Work
        • Women Breaking the Mold
        • Rising Stars
        • Diversity
        • Most Interesting Social Media Accounts in Plastics
      • Newsletters
      • Videos
      • Podcasts
    • Opinion
      • The Plastics Blog
      • Kickstart
      • One Good Resin
      • Pellets and Politics
      • All Things Data
      • Viewpoint
      • From Pillar to Post
      • Perspective
      • Mailbag
      • Fake Plastic Trees
    • Shop Floor
      • Blending
      • Compounding
      • Drying
      • Injection Molding
      • Purging
      • Robotics
      • Size Reduction
      • Structural Foam
      • Tooling
      • Training
    • Events
      • Plastics News Events
        • Plastics News Executive Forum
        • Injection Molding & Design Expo
        • Plastics Caps + Closures: A Global Online Event
        • Women Breaking the Mold Networking Forum
      • Industry Events
      • Injection Molding & Design Expo
      • Livestreams/Webinars
      • Editorial Livestreams
        • Bioplastics Live
        • Numbers that Matter Live
        • PFAS Live
        • Plastics in Politics Live
        • PN Live: Mergers and Acquisitions
        • Polymer Points Live
        • Sustainable Plastics Live
      • Ask the Expert
      • Plastics News Events Library
        • Plastics Caps & Closures Library
        • Plastics in Healthcare Library
        • Women Breaking the Mold Networking Forum Library
    • Rankings & Data
      • Injection Molders
      • Blow Molders
      • Film Sheet
      • Thermoformers
      • Pipe Profile Tubing
      • Rotomolders
      • Mold/Toolmakers
      • LSR Processors
      • Recyclers
      • Compounders - List
      • Association - List
      • Plastic Lumber - List
      • All
    • Directory
    • Resin Prices
      • Resin Prices Overview
      • Commodity Thermoplastics
      • High Temperature Thermoplastics
      • Engineering Thermoplastics
      • Recycled Plastics
      • Thermosets
      • Europe - Virgin
      • Europe - Recycled
      • Europe - Feedstock
    • Custom
      • Sponsored Content
      • LS Mtron Sponsored Content
      • Conair Sponsored Content
      • KraussMaffei Sponsored Content
      • ENGEL Sponsored Content
      • White Papers
      • Classifieds
        • Place an Ad
        • Sign up for Early Classified