Skip to main content
Sister Publication Links
  • Sustainable Plastics
  • Rubber News
Subscribe
  • Sign Up Free
  • Login
  • Subscribe
  • News
    • Processor News
    • Suppliers
    • More News
    • Digital Edition
    • End Markets
    • Special Reports
    • Newsletters
    • Videos
    • Podcasts
    • Injection Molding
    • Blow Molding
    • Film & Sheet
    • Pipe/Profile/Tubing
    • Rotomolding
    • Thermoforming
    • Recycling
    • Machinery
    • Materials
    • Molds/Tooling
    • Product news
    • Design
    • K Show
    • Mergers & Acquisitions
    • Sustainability
    • Public Policy
    • Material Insights Videos
    • Numbers that Matter
    • Automotive
    • Packaging
    • Medical
    • Consumer Products
    • Construction
    • Notable Leaders in Sustainability
    • Processor of the Year
    • Best Places to Work
    • Women Breaking the Mold
    • Rising Stars
    • Diversity
    • Most Interesting Social Media Accounts in Plastics
  • Opinion
    • The Plastics Blog
    • Kickstart
    • One Good Resin
    • Pellets and Politics
    • All Things Data
    • Viewpoint
    • From Pillar to Post
    • Perspective
    • Mailbag
    • Fake Plastic Trees
  • Shop Floor
    • Blending
    • Compounding
    • Drying
    • Injection Molding
    • Purging
    • Robotics
    • Size Reduction
    • Structural Foam
    • Tooling
    • Training
  • Events
    • Plastics News Events
    • Industry Events
    • Injection Molding & Design Expo
    • Livestreams/Webinars
    • Editorial Livestreams
    • Ask the Expert
    • Plastics News Events Library
    • Plastics News Executive Forum
    • Injection Molding & Design Expo
    • Plastics Caps + Closures: A Global Online Event
    • Women Breaking the Mold Networking Forum
    • Bioplastics Live
    • Numbers that Matter Live
    • PFAS Live
    • Plastics in Politics Live
    • PN Live: Mergers and Acquisitions
    • Polymer Points Live
    • Sustainable Plastics Live
    • Plastics Caps & Closures Library
    • Plastics in Healthcare Library
    • Women Breaking the Mold Networking Forum Library
  • Rankings & Data
    • Injection Molders
    • Blow Molders
    • Film Sheet
    • Thermoformers
    • Pipe Profile Tubing
    • Rotomolders
    • Mold/Toolmakers
    • LSR Processors
    • Recyclers
    • Compounders - List
    • Association - List
    • Plastic Lumber - List
    • All
  • Directory
  • Resin Prices
    • Resin Prices Overview
    • Commodity Thermoplastics
    • High Temperature Thermoplastics
    • Engineering Thermoplastics
    • Recycled Plastics
    • Thermosets
    • Europe - Virgin
    • Europe - Recycled
    • Europe - Feedstock
  • Custom
    • Sponsored Content
    • LS Mtron Sponsored Content
    • Conair Sponsored Content
    • KraussMaffei Sponsored Content
    • ENGEL Sponsored Content
    • White Papers
    • Classifieds
    • Place an Ad
    • Sign up for Early Classified
MENU
Breadcrumb
  1. Home
  2. News
October 17, 2013 02:00 AM

CarbonLite to build PET recycling plant in Texas

Catherine Kavanaugh
Senior Reporter
  • Tweet
  • Share
  • Share
  • Email
  • More
    Reprints Print

    Plastic beverage bottles will find new life at a $40 million plant to be built in Abilene, Texas, as CarbonLite Industries LLC, gets ready to add a second facility to process post-consumer PET.

    Construction will begin later this year on the bottle-to-bottle plant that will employ 100 people and take in about 1.6 billion used bottles a year. The bottles will be turned into a high-grade raw material to make new bottles for Nestle Waters North America, according to CarbonLite.

    CarbonLite co-founder and CEO Leon Farahnik checked out the latest washing and sorting systems and other kinds of recycling equipment for the proposed facility at the K 2013 trade fair in Düsseldorf, Germany.

    “I'm here to see what's new in the industry, which is what the K show is all about,” Farahnik said in a phone interview on Oct. 17, adding, “I love what I do.”

    When CarbonLite opened its first plant in Riverside, Calif., in late 2011, company officials heralded “the end of the disposables age, and the beginning of the ‘remakeables' age.”

    Nestle and PepsiCo Inc. are the main customers buying recycled PET from the $58 million California plant, which has 130 employees who reprocess more than 2 billion, or 100 million pounds, of used plastics bottles a year.

    The Texas plant will have capacity to reprocess 80 million pounds of used bottles annually. Production is scheduled to begin in late 2014.

    “That will make us one of the largest [bottle-to-bottle] recyclers in the world, but that's not our goal,” Farahnik said. “We just want to do the right thing for the environment and the future of recycling.”

    Farahnik said the average U.S. recycling rate for PET is just below 30 percent with some sates as low as 10 percent and those with bottle deposit laws topping out at about 65 percent.

    “Fifty years from now they will dig through landfills to take out products and they will look at us and ask, ‘How could you throw that away?'” Farahnik said.

    Increasing recycled content is the only real answer to single-use plastic bottles, CarbonLite co-founder and President Neville Browne said in announcement about the second plant and its first customer. Nestle will buy recycled plastic for its brand of natural spring water called Ozarka, which is bottled in Texas near Abilene.

    CarbonLite also supplies PET pellets to Nestle for its half-liter Arrowhead ReBorn water bottles from its California facility. At 220,000-square feet, it is the largest plastic bottle recycling plant in the United States. The bottles are made of 50 percent recycled content from curbside and deposit collections.

    “The most sustainable bottle of all is the one made from earlier generations of itself,” Browne said in a statement.

    CarbonLite officials were looking at the East Coast for their second plant until Nestle Waters decided to expand its recycled-content program in Texas.

    Nestle Waters is the third largest non-alcoholic beverage company by volume in the United States and it offers a long list of healthy beverages under a variety of brand names, including Deer Park, Pure Life and Poland Spring.

    Heidi Paul, executive vice president of corporate affairs for Nestle Waters, describes the goal of using more recycled content in bottles as a “virtuous circle.”

    “It reduces the need for virgin plastic, reduces the carbon impact of each bottle and encourages people to recycle more,” Paul said in a statement.

    CarbonLite officials expect other major beverage companies to embrace the closed-loop commitment. They are eyeing the East Coast for their third bottle-to-bottle recycling plant.

    RECOMMENDED FOR YOU
    Auto suppliers plan for uncertainty amid UAW strike, shift to EVs
    Letter
    to the
    Editor

    Do you have an opinion about this story? Do you have some thoughts you'd like to share with our readers? Plastics News would love to hear from you. Email your letter to Editor at [email protected]

    Most Popular
    1
    Auto suppliers plan for uncertainty amid UAW strike, shift to EVs
    2
    An 8,000-ton dream for Milacron, 20/20 Custom Molded Plastics
    3
    ABB to double injection molding capacity at Quebec plant
    4
    Some resin prices take a hike at the end of summer
    5
    An education in manufacturing as shop returns to a New York school
    SIGN UP FOR OUR FREE NEWSLETTERS
    EMAIL ADDRESS

    Please enter a valid email address.

    Please enter your email address.

    Please verify captcha.

    Please select at least one newsletter to subscribe.

    Find more newsletters at plasticsnews.com/newsletters.

    You can unsubscribe at any time through links in these emails. For more information, see our Privacy Policy.

    Get our newsletters

    Staying current is easy with Plastics News delivered straight to your inbox, free of charge.

    Subscribe today

    Subscribe to Plastics News

    Subscribe now
    Connect with Us
    • LinkedIn
    • Facebook
    • Twitter
    • Instagram

    Plastics News covers the business of the global plastics industry. We report news, gather data and deliver timely information that provides our readers with a competitive advantage.

    Contact Us

    1155 Gratiot Avenue
    Detroit MI 48207-2997

    Customer Service:
    877-320-1723

    Resources
    • About
    • Staff
    • Editorial Calendar
    • Media Kit
    • Data Store
    • Digital Edition
    • Custom Content
    • People
    • Contact
    • Careers
    • Sitemap
    Related Crain Publications
    • Sustainable Plastics
    • Rubber News
    • Tire Business
    • Urethanes Technology
    Legal
    • Terms and Conditions
    • Privacy Policy
    • Privacy Request
    Copyright © 1996-2023. Crain Communications, Inc. All Rights Reserved.
    • News
      • Processor News
        • Injection Molding
        • Blow Molding
        • Film & Sheet
        • Pipe/Profile/Tubing
        • Rotomolding
        • Thermoforming
        • Recycling
      • Suppliers
        • Machinery
        • Materials
        • Molds/Tooling
        • Product news
        • Design
      • More News
        • K Show
        • Mergers & Acquisitions
        • Sustainability
        • Public Policy
        • Material Insights Videos
        • Numbers that Matter
      • Digital Edition
      • End Markets
        • Automotive
        • Packaging
        • Medical
        • Consumer Products
        • Construction
      • Special Reports
        • Notable Leaders in Sustainability
        • Processor of the Year
        • Best Places to Work
        • Women Breaking the Mold
        • Rising Stars
        • Diversity
        • Most Interesting Social Media Accounts in Plastics
      • Newsletters
      • Videos
      • Podcasts
    • Opinion
      • The Plastics Blog
      • Kickstart
      • One Good Resin
      • Pellets and Politics
      • All Things Data
      • Viewpoint
      • From Pillar to Post
      • Perspective
      • Mailbag
      • Fake Plastic Trees
    • Shop Floor
      • Blending
      • Compounding
      • Drying
      • Injection Molding
      • Purging
      • Robotics
      • Size Reduction
      • Structural Foam
      • Tooling
      • Training
    • Events
      • Plastics News Events
        • Plastics News Executive Forum
        • Injection Molding & Design Expo
        • Plastics Caps + Closures: A Global Online Event
        • Women Breaking the Mold Networking Forum
      • Industry Events
      • Injection Molding & Design Expo
      • Livestreams/Webinars
      • Editorial Livestreams
        • Bioplastics Live
        • Numbers that Matter Live
        • PFAS Live
        • Plastics in Politics Live
        • PN Live: Mergers and Acquisitions
        • Polymer Points Live
        • Sustainable Plastics Live
      • Ask the Expert
      • Plastics News Events Library
        • Plastics Caps & Closures Library
        • Plastics in Healthcare Library
        • Women Breaking the Mold Networking Forum Library
    • Rankings & Data
      • Injection Molders
      • Blow Molders
      • Film Sheet
      • Thermoformers
      • Pipe Profile Tubing
      • Rotomolders
      • Mold/Toolmakers
      • LSR Processors
      • Recyclers
      • Compounders - List
      • Association - List
      • Plastic Lumber - List
      • All
    • Directory
    • Resin Prices
      • Resin Prices Overview
      • Commodity Thermoplastics
      • High Temperature Thermoplastics
      • Engineering Thermoplastics
      • Recycled Plastics
      • Thermosets
      • Europe - Virgin
      • Europe - Recycled
      • Europe - Feedstock
    • Custom
      • Sponsored Content
      • LS Mtron Sponsored Content
      • Conair Sponsored Content
      • KraussMaffei Sponsored Content
      • ENGEL Sponsored Content
      • White Papers
      • Classifieds
        • Place an Ad
        • Sign up for Early Classified