Skip to main content
Sister Publication Links
  • Sustainable Plastics
  • Rubber News
Subscribe
  • Login
  • Register
  • Subscribe
  • News
    • Processor News
    • Suppliers
    • More News
    • Digital Edition
    • End Markets
    • Special Reports
    • Newsletters
    • Resin pricing news
    • Videos
    • Injection Molding
    • Blow Molding
    • Film & Sheet
    • Pipe/Profile/Tubing
    • Rotomolding
    • Thermoforming
    • Recycling
    • Machinery
    • Materials
    • Molds/Tooling
    • Product news
    • Design
    • Mergers & Acquisitions
    • Sustainability
    • Public Policy
    • Material Insights Videos
    • Numbers that Matter
    • Automotive
    • Packaging
    • Medical
    • Consumer Products
    • Construction
    • CEO Issue
    • Diversity
    • Best Places to Work
      • 2022 winners
    • Processor of the Year
    • Rising Stars
    • Women Breaking the Mold
  • Opinion
    • The Plastics Blog
    • Kickstart
    • One Good Resin
    • BRICS and Plastics
    • All Things Data
    • Viewpoint
    • From Pillar to Post
    • Perspective
    • Mailbag
    • Fake Plastic Trees
  • Shop Floor
    • Blending
    • Compounding
    • Drying
    • Injection Molding
    • Purging
    • Robotics
    • Size Reduction
    • Structural Foam
    • Tooling
    • Training
  • Events
    • Plastics News Events
    • Industry Events
    • Injection Molding & Design Expo
    • Livestreams/Webinars
    • Editorial Livestreams
    • Ask the Expert
    • Plastics News Events Library
    • Processor of the Year submissions
    • Plastics News Executive Forum
    • Injection Molding & Design Expo
    • Plastics News Caps & Closures
    • Women Breaking the Mold Networking Forum
    • Plastics in Automotive
    • Injection Molding & Design Expo
    • Reuters Responsible Business Europe 2022
    • Reifenhäuser Technologies Livestreams
    • Polymer Points Live
    • Numbers that Matter Live
    • Plastics in Politics Live
    • Sustainable Plastics Live
    • Plastics Caps & Closures Library
    • Plastics in Healthcare Library
    • Women Breaking the Mold Networking Forum Library
  • Resin Prices
    • All Resins
    • Commodity TPs
    • High Temp TPs
    • ETPs
    • Thermosets
    • Recycled Plastics
    • Historic Commodity Thermoplastics
    • Historic High Temp Thermoplastics
    • Historic Engineering Thermoplastics
    • Historic Thermosets
    • Historic Recycled Plastics
  • Rankings & Data
    • Injection Molders
    • Blow Molders
    • Film Sheet
    • Thermoformers
    • Pipe Profile Tubing
    • Rotomolders
    • Mold/Toolmakers
    • LSR Processors
    • Recyclers
    • Compounders - List
    • Association - List
    • Plastic Lumber - List
    • All
  • Directory
  • Custom
    • Sponsored Content
    • Conair Sponsored Content
    • KraussMaffei Sponsored Content
    • ENGEL Sponsored Content
    • White Papers
    • Classifieds
    • Place an Ad
    • Sign up for Early Classified
MENU
Breadcrumb
  1. Home
  2. News
April 09, 2014 02:00 AM

Plastics continue to point the way forward for auto industry

  • Tweet
  • Share
  • Share
  • Email
  • More
    Print
    Ford Motor Co.
    The latest update to the ACC's "plastics roadmap" for the auto industry points to potential ways to improve fuel economy through lighter parts, such as a one-piece front end module on the Ford Taurus.

    More demonstration of the capabilities of plastics and polymer composites is needed to expand the use of those materials in automotive applications, according to a new roadmap from the American Chemistry Council's plastics division.

    ACC's plastics division created its first roadmap in 2001, and last updated it in 2009. The latest version, “Plastics and Polymer Composites Technology Roadmap for Automotive Markets,” is intended to set a framework for increasing the penetration of plastics and polymer composites in the automotive industry, with an emphasis on lightweighting and meeting fuel efficiency standards.

    Corporate Average Fuel Economy (CAFE) standards set by the National Highway Traffic Safety Administration and the U.S. EPA require automakers to achieve fuel efficiency of more than 50 mpg by 2025. Automakers are increasingly looking to plastics as a lightweight alternative to traditional materials; carbon fiber-reinforced composites, for example, are 50 percent lighter than conventional steel and 30 percent lighter than aluminum, according to the roadmap.

    “There's so much pressure put on the OEMs at this point to be able to meet the new CAFE standards … that the value that plastics and composites are able to bring with their strength-to weight ratio, stiffness-to-weight ratio, becomes even more important,” said Matthew Marks, chair of the ACC's automotive team, told Plastics News in a phone interview.

    Marks said he's seen the use of plastics in automotive applications double during his 20 years in the industry, but challenges remain for plastics to fully realize their potential.

    “The automotive infrastructure and workforce have evolved over the past 100 years to accommodate metals, creating barriers to plastics and polymer composites,” the roadmap reads.

    The roadmap calls for more high-profile demonstrations of the capabilities of plastics and polymer composites throughout the supply chain, as well as actions to enhance the system of information around plastics.

    “The important piece is to get industry-wide demonstrations, applications and projects identified and working collaboratively with the supply chain, whether it's tiers or OEMs, showing what the engineers are capable of supplying with the lightweight materials with plastics and composites,” Marks said. “Another area is in the area of material selection and part design. By showing the engineers what you can do with the lightweight materials, with the low specific gravity, high strength, high stiffness that's capable with some of the polymer composite materials, they're able to substitute what you would consider traditional materials by making them lighter weight.”

    In addition to demonstrations and workforce development, Marks pointed out a need to enhance the knowledge base around plastics through more educational programs for plastics and polymers at the university level.

    The roadmap also identifies a challenge in the perception that plastics and polymer composites are not a “premium” material. Developing better tools to model plastic and polymer composite designs will help change this perception, as well as reducing development time to make plastics and polymer composites a more attractive alternative, Marks said.

    Though issues continue to be addressed in multi-materials joining and assembly, difficulty in end-of-life recycling and the high cost of some materials, plastics and polymer composites offer a big advantage in the ability to consolidate parts for dramatic weight savings, Marks said.

    For example, a single injection-molded plastic part was developed for the front end module of the Ford Taurus, representing a mass reduction of 46 percent, Marks said.

    “The ability for parts to be integrated through the injection molding process allows those extra pieces to be eliminated from the manufacturing process,” Marks said. “So it takes out the cost, it takes out the mass associated with that.”

    ACC's full roadmap is available at their automotive plastics website, plastics-car.com.

    RECOMMENDED FOR YOU
    Pipe maker Springfield Plastics expanding in Illinois
    Letter
    to the
    Editor

    Do you have an opinion about this story? Do you have some thoughts you'd like to share with our readers? Plastics News would love to hear from you. Email your letter to Editor at [email protected]

    Most Popular
    1
    One-third of ExxonMobil shareholders back study on virgin plastics risks
    2
    Changes at the top look promising for Plastics Industry Association
    3
    Ford to use 20% recycled, renewable plastics by 2025
    4
    Rehau selling Russian operations as Ukraine invasion continues
    5
    Stellantis replaces North American purchasing chief amid supplier relations woes
    SIGN UP FOR TO RECEIVE THESE EMAILS AND ENEWSLETTERS
    EMAIL ADDRESS

    Please enter a valid email address.

    Please enter your email address.

    Please verify captcha.

    Please select at least one newsletter to subscribe.

    Get our newsletters

    Staying current is easy with Plastics News delivered straight to your inbox, free of charge.

    Subscribe today

    Subscribe to Plastics News

    Subscribe now
    Connect with Us
    • LinkedIn
    • Facebook
    • Twitter
    • Instagram

    Plastics News covers the business of the global plastics industry. We report news, gather data and deliver timely information that provides our readers with a competitive advantage.

    Contact Us

    1155 Gratiot Avenue
    Detroit MI 48207-2997

    Customer Service:
    877-320-1723

    Resources
    • About
    • Staff
    • Editorial Calendar
    • Media Kit
    • Data Store
    • Digital Edition
    • Custom Content
    • People
    • Contact
    • Careers
    • Sitemap
    Related Crain Publications
    • Sustainable Plastics
    • Rubber News
    • Urethanes Technology
    • European Rubber Journal
    • Tire Business
    Legal
    • Terms and Conditions
    • Privacy Policy
    • Privacy Request
    Copyright © 1996-2022. Crain Communications, Inc. All Rights Reserved.
    • News
      • Processor News
        • Injection Molding
        • Blow Molding
        • Film & Sheet
        • Pipe/Profile/Tubing
        • Rotomolding
        • Thermoforming
        • Recycling
      • Suppliers
        • Machinery
        • Materials
        • Molds/Tooling
        • Product news
        • Design
      • More News
        • Mergers & Acquisitions
        • Sustainability
        • Public Policy
        • Material Insights Videos
        • Numbers that Matter
      • Digital Edition
      • End Markets
        • Automotive
        • Packaging
        • Medical
        • Consumer Products
        • Construction
      • Special Reports
        • CEO Issue
        • Diversity
        • Best Places to Work
          • 2022 winners
        • Processor of the Year
        • Rising Stars
        • Women Breaking the Mold
      • Newsletters
      • Resin pricing news
      • Videos
    • Opinion
      • The Plastics Blog
      • Kickstart
      • One Good Resin
      • BRICS and Plastics
      • All Things Data
      • Viewpoint
      • From Pillar to Post
      • Perspective
      • Mailbag
      • Fake Plastic Trees
    • Shop Floor
      • Blending
      • Compounding
      • Drying
      • Injection Molding
      • Purging
      • Robotics
      • Size Reduction
      • Structural Foam
      • Tooling
      • Training
    • Events
      • Plastics News Events
        • Plastics News Executive Forum
        • Injection Molding & Design Expo
        • Plastics News Caps & Closures
        • Women Breaking the Mold Networking Forum
        • Plastics in Automotive
      • Industry Events
        • Injection Molding & Design Expo
      • Injection Molding & Design Expo
      • Livestreams/Webinars
        • Reuters Responsible Business Europe 2022
        • Reifenhäuser Technologies Livestreams
      • Editorial Livestreams
        • Polymer Points Live
        • Numbers that Matter Live
        • Plastics in Politics Live
        • Sustainable Plastics Live
      • Ask the Expert
      • Plastics News Events Library
        • Plastics Caps & Closures Library
        • Plastics in Healthcare Library
        • Women Breaking the Mold Networking Forum Library
      • Processor of the Year submissions
    • Resin Prices
      • All Resins
      • Commodity TPs
        • Historic Commodity Thermoplastics
      • High Temp TPs
        • Historic High Temp Thermoplastics
      • ETPs
        • Historic Engineering Thermoplastics
      • Thermosets
        • Historic Thermosets
      • Recycled Plastics
        • Historic Recycled Plastics
    • Rankings & Data
      • Injection Molders
      • Blow Molders
      • Film Sheet
      • Thermoformers
      • Pipe Profile Tubing
      • Rotomolders
      • Mold/Toolmakers
      • LSR Processors
      • Recyclers
      • Compounders - List
      • Association - List
      • Plastic Lumber - List
      • All
    • Directory
    • Custom
      • Sponsored Content
      • Conair Sponsored Content
      • KraussMaffei Sponsored Content
      • ENGEL Sponsored Content
      • White Papers
      • Classifieds
        • Place an Ad
        • Sign up for Early Classified