Skip to main content
Sister Publication Links
  • Sustainable Plastics
  • Rubber News
Subscribe
  • Sign Up Free
  • Login
  • Subscribe
  • News
    • Processor News
    • Suppliers
    • More News
    • Digital Edition
    • End Markets
    • Special Reports
    • Newsletters
    • Resin pricing news
    • Videos
    • Injection Molding
    • Blow Molding
    • Film & Sheet
    • Pipe/Profile/Tubing
    • Rotomolding
    • Thermoforming
    • Recycling
    • Machinery
    • Materials
    • Molds/Tooling
    • Product news
    • Design
    • K Show
    • Mergers & Acquisitions
    • Sustainability
    • Public Policy
    • Material Insights Videos
    • Numbers that Matter
    • Automotive
    • Packaging
    • Medical
    • Consumer Products
    • Construction
    • Processor of the Year
    • Best Places to Work
    • Women Breaking the Mold
    • Rising Stars
    • Diversity
    • Most Interesting Social Media Accounts in Plastics
  • Opinion
    • The Plastics Blog
    • Kickstart
    • One Good Resin
    • Pellets and Politics
    • All Things Data
    • Viewpoint
    • From Pillar to Post
    • Perspective
    • Mailbag
    • Fake Plastic Trees
  • Shop Floor
    • Blending
    • Compounding
    • Drying
    • Injection Molding
    • Purging
    • Robotics
    • Size Reduction
    • Structural Foam
    • Tooling
    • Training
  • Events
    • K Show Livestream
    • Plastics News Events
    • Industry Events
    • Injection Molding & Design Expo
    • Livestreams/Webinars
    • Editorial Livestreams
    • Ask the Expert
    • Plastics News Events Library
    • Processor of the Year submissions
    • Plastics News Executive Forum
    • Injection Molding & Design Expo
    • Plastics News Caps & Closures
    • Women Breaking the Mold Networking Forum
    • Plastics in Automotive
    • PN Live: Mergers and Acquisitions
    • Polymer Points Live
    • Numbers that Matter Live
    • Plastics in Politics Live
    • Sustainable Plastics Live
    • Plastics Caps & Closures Library
    • Plastics in Healthcare Library
    • Women Breaking the Mold Networking Forum Library
  • Rankings & Data
    • Injection Molders
    • Blow Molders
    • Film Sheet
    • Thermoformers
    • Pipe Profile Tubing
    • Rotomolders
    • Mold/Toolmakers
    • LSR Processors
    • Recyclers
    • Compounders - List
    • Association - List
    • Plastic Lumber - List
    • All
  • Directory
  • Resin Prices
    • Commodity TPs
    • High Temp TPs
    • ETPs
    • Thermosets
    • Recycled Plastics
    • Historic Commodity Thermoplastics
    • Historic High Temp Thermoplastics
    • Historic Engineering Thermoplastics
    • Historic Thermosets
    • Historic Recycled Plastics
  • Custom
    • Sponsored Content
    • LS Mtron Sponsored Content
    • Conair Sponsored Content
    • KraussMaffei Sponsored Content
    • ENGEL Sponsored Content
    • White Papers
    • Classifieds
    • Place an Ad
    • Sign up for Early Classified
MENU
Breadcrumb
  1. Home
  2. News
April 27, 2015 02:00 AM

Robots, injection molding machines create leads for Wittmann Battenfeld

Roger Renstrom
  • Tweet
  • Share
  • Share
  • Email
  • More
    Reprints Print
    Wittmann Battenfeld Inc.
    Wittmann Battenfeld picked up 1,600 leads and could see up to $11 million in orders from NPE 2015.
    ORLANDO, FLA. — Wittmann Battenfeld Inc. of Torrington, Conn., received more than 1,600 leads at NPE 2015 worth $11 million in potential business across all business lines, said Michael Stark, U.S. divisional manager for materials handling, auxiliaries and extrusion equipment. The leads included those for robots and Battenfeld injection molding machines.

    “We walked away with so many people wanting trials,” Stark said. “At least 20 customers want to trial our blending equipment.” Wittmann displayed its Gravimax G56 gravimetric blenders and Gravimax G14 and G34 blenders and underscored new controls, color touch screens and user interface design.

    “More than half of our auxiliary equipment leads came from the extrusion market” including interest in products processors powders and rough regrind, Stark said. “That is a market we are developing with new equipment. Extrusion products were a hit at the show.” That included the Yieldmax self-regulating additive feeding system.

    Equipment sold directly off the show floor included a large tonnage MacroPower 650/8800 BSP molding machine purchased by Hansen Plastics, a MicroPower 15/10 molding machine bought by Octex and a W843 pro robot.

    Other equipment ordered during the show included the sale of a MacroPower 850 two-shot molding machine to auto supplier Mann + Hummel USA Inc., three turnkey work cells sold to Ensinger-Putnam Precision Molding and the sale of seven turkey workcells including seven molding machines to an unnamed molder.

    A large multiline order included six Tempro temperature controllers, three modules for Drymax battery dryers, six Feedmax S3 net single conveying systems and three Mas2 granulators.

    Another purchase order covered two G34 blenders, eight Feedmax S3net loaders and four Tempro plus D controllers.

    From the show floor, a Wittmann customer ordered a MC volumetric dosing system and an extrusion throughput controller.

    Wittmann Battenfeld is incorporating light-emitting-diode display strips or rings on multiple products, that allow an operator to view the status of the unit quickly from a distance.

    The manufacturer recognizes the difficulty of customers in finding trained individuals to run auxiliary as well as primary equipment.

    As a result, Wittmann Battenfeld believes simple is better, service is essential and one-stop shopping works, Stark said.

    Looking at trends, “the market wants simple but doesn't want to sacrifice anything,” Stark said. “Wittmann wants to give simple but the best technology at the same time.”

    Web-based servicing for central material handling controls can lead to solutions in a matter of minutes.

    “Coming out of the recession, customers learned to run lean,” Stark said.

    As for one-stop shopping, Wittmann Battenfeld has seen at least a two-fold boost in orders for turnkey work-cell-type Multi-Line equipment with integrated controls over three years, Stark said.

    “Those requests are absolutely increasing,” he said.

    Energy efficiency is another requirement.

    “Materials are a processor's number one expense,” Stark noted. “We can achieve huge savings for customers through accurate blenders that can use more recycled material and less colorant.”

    Wittmann may talk to a customer using colorant at 4 percent and reduce that demand down to 2 percent, Stark said. Of course, a color concentrate supplier may not mind if a customer is using inefficient blending equipment because it can lead to a higher consumption of the concentrate. 

    Smaller footprint for TCUs

    Roger Renstrom

    Michael Stark of Wittmann Battenfeld Inc. with a Gravimetric G34 blender at NPE 2015.

    Starting in late 2013, Wittmann redesigned the interior of its temperature controller units (TCUs) to occupy 20 percent less space than previous models.

    “Everybody wanted a physically smaller unit,” Stark said. Each model, however, has the same capacity as its predecessor.

    In absolute terms, Primus C120 is Wittmann's most compact TCU with heating capacity of 9 kilowatts and pump capacity of 0.75 kW and measurements of 227 by 660 by 600 millimeters. No heater or pump options are available with the Primus.

    The new direct-style cooling C120 series offers options for different equipment packages for pumps and heating and cooling capacity.

    The basic model measures 230 by 690 by 630 mm but is still capable of handling 200 liters per minute with a heating capacity of either 12 or 18 kW and a pump capacity of either 0.75 or 1.5 kW.

    The series' most powerful model measures 340 by 776 by 700 mm and has heating capacities of 18-46 kW and pump displacement rates ranging from 200-280 liters per minute.

    Along with the smaller footprint, “we reduced the cost of the unit and made it simpler and more cost effective,” Stark said.

    Energy-saving dryer

    While maintaining unit performance, the segmented Aton plus wheel dryer uses a single blower system that avoids the need for a secondary regeneration blower for a purge phase.

    A touchscreen display with a graphical menu provides an operator with an overview of all drying parameters and the ability to visualize and control the material loaders.

     In an energy-saving feature, a weekly timer can control automatic start-up and shut-off, optimize the secondary regeneration phase through a three-save process and automatically select the drying method when in EcoMode.

    Stark said the Aton plus in direct comparison has achieved energy savings up to 48 percent vs. conventional wheel dryers.

    After about eight months of design and development, Wittmann released the product in October at the Fakuma trade fair in Friedrichshafen, Germany. 

    Seasonal changes

    A new option adds frequency-drive blower functionality to the battery-powered FC plus Drymax central dryer.

    In the Wittmann line, FC designates one dryer, and FC plus deals with up to four dryers.

    The equipment can adapt to seasonal demands including major humidity swings. Demand can change from perhaps 50 percent in the winter to 100 percent in the summer. The module automatically shuts off dryers with low demand and puts them in a standby energy-saving mode and then automatically registers an increase in material consumption or water load and, if necessary, activates the dryer again.

    The automatic adjustment of the dry air volume to the throughput requirements of each drying battery occurs without requiring the operator's intervention.

    The system utilizes energy more efficiently for variable demand.

    “On some days, a customer may run 10 or 20 machines,” Stark said. “In the past, there was a need for bypass air and use of a cooling coil.” Now, the FC plus allows full flexibility to ramp up or down.

    Wittmann worked more than two years on the engineering and testing in applying the frequency-drive function to smart flow valves.

    “The trick is to ramp up and down all of the time as the valve changes position,” Stark said.

    New conveying system

    The new Feedmax S3 net single conveying systems have an easily seen status indicator and the capability using a CAN bus to control neighboring equipment on the same network from a single console.

    “A single conveying loader with single controls is not efficient,” Stark noted. “We can daisy chain up to six loaders together with one control. It is more cost effective.”

    Previously, an operator could find it inconvenient to do simple things such as stopping the conveyer system or adjusting conveyance. Each adjustment task needed to be done manually and often involved use of a ladder to reach the system.

    In moving to control the whole system rather than individual units, the S3 net combines the advantages of single conveying units with those of a centralized control system.

    A high-resolution 4.3-inch thin-film-transistor touchscreen displays complete information about the status of each separate unit.

    Development occurred over one year. 

    RECOMMENDED FOR YOU
    Graham Packaging updates ESG efforts
    Letter
    to the
    Editor

    Do you have an opinion about this story? Do you have some thoughts you'd like to share with our readers? Plastics News would love to hear from you. Email your letter to Editor at [email protected]

    Most Popular
    1
    Biden sets US goal to replace 90% of plastics with biomaterials
    2
    Redline's ‘outrageous cultural behaviors' retain top employees
    3
    Industry sees Biden bioplastics goal as serious signal
    4
    Official says Norfolk Southern fire likely started in rail car containing resin
    5
    Commodity prices rise; engineering resins drop
    SIGN UP FOR OUR FREE NEWSLETTERS
    EMAIL ADDRESS

    Please enter a valid email address.

    Please enter your email address.

    Please verify captcha.

    Please select at least one newsletter to subscribe.

    Get our newsletters

    Staying current is easy with Plastics News delivered straight to your inbox, free of charge.

    Subscribe today

    Subscribe to Plastics News

    Subscribe now
    Connect with Us
    • LinkedIn
    • Facebook
    • Twitter
    • Instagram

    Plastics News covers the business of the global plastics industry. We report news, gather data and deliver timely information that provides our readers with a competitive advantage.

    Contact Us

    1155 Gratiot Avenue
    Detroit MI 48207-2997

    Customer Service:
    877-320-1723

    Resources
    • About
    • Staff
    • Editorial Calendar
    • Media Kit
    • Data Store
    • Digital Edition
    • Custom Content
    • People
    • Contact
    • Careers
    • Sitemap
    Related Crain Publications
    • Sustainable Plastics
    • Rubber News
    • Tire Business
    • Urethanes Technology
    Legal
    • Terms and Conditions
    • Privacy Policy
    • Privacy Request
    Copyright © 1996-2023. Crain Communications, Inc. All Rights Reserved.
    • News
      • Processor News
        • Injection Molding
        • Blow Molding
        • Film & Sheet
        • Pipe/Profile/Tubing
        • Rotomolding
        • Thermoforming
        • Recycling
      • Suppliers
        • Machinery
        • Materials
        • Molds/Tooling
        • Product news
        • Design
      • More News
        • K Show
        • Mergers & Acquisitions
        • Sustainability
        • Public Policy
        • Material Insights Videos
        • Numbers that Matter
      • Digital Edition
      • End Markets
        • Automotive
        • Packaging
        • Medical
        • Consumer Products
        • Construction
      • Special Reports
        • Processor of the Year
        • Best Places to Work
        • Women Breaking the Mold
        • Rising Stars
        • Diversity
        • Most Interesting Social Media Accounts in Plastics
      • Newsletters
      • Resin pricing news
      • Videos
    • Opinion
      • The Plastics Blog
      • Kickstart
      • One Good Resin
      • Pellets and Politics
      • All Things Data
      • Viewpoint
      • From Pillar to Post
      • Perspective
      • Mailbag
      • Fake Plastic Trees
    • Shop Floor
      • Blending
      • Compounding
      • Drying
      • Injection Molding
      • Purging
      • Robotics
      • Size Reduction
      • Structural Foam
      • Tooling
      • Training
    • Events
      • K Show Livestream
      • Plastics News Events
        • Plastics News Executive Forum
        • Injection Molding & Design Expo
        • Plastics News Caps & Closures
        • Women Breaking the Mold Networking Forum
        • Plastics in Automotive
      • Industry Events
      • Injection Molding & Design Expo
      • Livestreams/Webinars
        • PN Live: Mergers and Acquisitions
      • Editorial Livestreams
        • Polymer Points Live
        • Numbers that Matter Live
        • Plastics in Politics Live
        • Sustainable Plastics Live
      • Ask the Expert
      • Plastics News Events Library
        • Plastics Caps & Closures Library
        • Plastics in Healthcare Library
        • Women Breaking the Mold Networking Forum Library
      • Processor of the Year submissions
    • Rankings & Data
      • Injection Molders
      • Blow Molders
      • Film Sheet
      • Thermoformers
      • Pipe Profile Tubing
      • Rotomolders
      • Mold/Toolmakers
      • LSR Processors
      • Recyclers
      • Compounders - List
      • Association - List
      • Plastic Lumber - List
      • All
    • Directory
    • Resin Prices
      • Commodity TPs
        • Historic Commodity Thermoplastics
      • High Temp TPs
        • Historic High Temp Thermoplastics
      • ETPs
        • Historic Engineering Thermoplastics
      • Thermosets
        • Historic Thermosets
      • Recycled Plastics
        • Historic Recycled Plastics
    • Custom
      • Sponsored Content
      • LS Mtron Sponsored Content
      • Conair Sponsored Content
      • KraussMaffei Sponsored Content
      • ENGEL Sponsored Content
      • White Papers
      • Classifieds
        • Place an Ad
        • Sign up for Early Classified