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March 06, 2023 12:27 PM

Texas extends pilot recycling project for PET

Bridget Janis
Bridget Janis
Staff Writer
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    SamsClub-recycling_i_i.jpg
    Walmart Inc.
    Walmart Inc.'s Sam's Club chain is working with local groups in Texas on a pilot program to pay for thermoformed PET packaging that will be recycled into new packaging.

    A pilot project in Texas aimed at recycling PET containers has been extended through April.

    The project initially focused on recycling thermoformed PET, but picked up momentum when it was expanded to include PET bottles as well.

    Warehouse chain store Sam's Club had sponsored the six-month pilot program at its retail stores in El Paso, Texas. Consumers who returned thermoformed PET to the stores received a 10-cent-per-container incentive.

    The pilot ended on March 1, but now will continue another month and the participants are exploring ways to expand it to other local communities.

    "It was a great example of how funds can be multiplied, and we hope the state will provide funds to kick start infrastructure development," said Maia Corbitt, president of Texans for Clean Water, a nonprofit advocacy organization that works to reduce the amount of trash and litter in waterways.

    "We also hope that we've shown that industry partners can come together with retail providers and it's not so scary," Corbitt said.

    Texans by Nature, an Austin, Texas-based organization that brings together conservation and businesses officials, also participated in the pilot program.

    Taylor Keys, program director at Texans by Nature, said the project was successful because it diverted packaging from landfills and built consumer awareness of recycling.

    "This built trust in recycling and let people know where the material is going," Keys said.

    The pilot project was aimed in part at reducing litter, similar to other states' experience with bottle deposits.

    Participants say the community recycling project got off to a slow start but picked up when the partners stepped up marketing.

    "Once we got everything in motion ... you can kind of see a hockey stick spike up in container returns," said Shane Werling, vice president of sales at D6 Inc. a Sulphur Springs, Texas-based thermoformer that was a partner in the pilot.

    Never miss a thermoformed packaging update, sign up here to receive our monthly rigid packaging report. Straight to your inbox, for free.

    As of January, there were more than 250 people contributing and more than 60,000 items collected through the program. By the end of February, that was up to 350 users and more than 100,000 items.

    Based on the partners' original predictions, the growth was a little less than expected. But the materials that were recycled had a low contamination rate of around 1 percent. The partners credited the clear rules and photographs of products that would and would not be accepted.

    Consumers received incentives through an app called Me Cycle, which they could claim through Venmo or donate to a local El Paso charity.

    In addition to D6, other business partners included PET resin supplier and recycler Indorama Ventures and bottled water company BlueTriton Brands.

    Initially the pilot focused on collecting thermoformed PET products, but the sponsors noticed that it had a hard time breaking through to the public, so they decided to open the recycling up to PET bottles as well.

    "That really showed an uptake in participation because it was more correlated," Corbitt said. "They're both single use, they're both clear, it really helped to boost the understanding of the public."

    D6 sent the containers to Green Impact Plastics in Mexico to clean, wash and flake the recycled materials. D6 purchased the clean flake.

    "We are able to show and be transparent around the closed loop, that is something that we're really proud of," said Jeff Ehleringer, chief of sustainability officer at D6.

    D6 ranked 19th in the recent Plastics News survey of North America thermoformers with $185 million in annual sales.

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